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Home › Projects › Automated Wire Harness Assembly Process

Automated Wire Harness Assembly Process

This project was displayed at our Mill 19 headquarters during the 2019 Annual Member Meeting

Wire Harness Assembly Process Project Background

Today’s wire harness assembly process is a time-intensive, manual process that results in inconsistent product quality and high prices. This robotics project sought to reduce wire harness assembly costs by using collaborative robots to lay wiring through the development of a unique end effecter. The technology integrates into existing ECAD, increasing the ease of integration and allowing for adoption by other markets, enabling other industries harness automation to speed up manufacturing processes.

Wire Harness Assembly Process Project Objective

Reduce the cost of the wire harness assembly process by automating the manufacturing process via collaborative robots.

Wire Harness Assembly Process Project Technical Approach

Man Demonstrating Robotic System

This project will lower the cost of the wire harness assembly process via robotics and automation. Collaborative robots will be able to lay wiring through the development of a unique end effector. The project will also:

  • Integrate into preexisting ECAD for laying wire on preexisting foam boards
  • Increase versatility and flexibility through the utilization of preexisting foam boards, multiple cable varieties, automated labeling, and quick change tool heads

The project outputs have the potential for adoption by other markets.

Wire Harness Assembly Process Project Participants

Wichita State University (Principal Investigator), Lockheed Martin

Project Type

Technology

Agile and Reconfigurable Robotic Designs

Human-Robot Trust and Safety

Path Planning

User-Friendly Interface

Year Completed

2019

Project Team

Lockheed Martin

Principle Investigator

Wichita State University

ARM Institute

The ARM Institute is a Manufacturing Innovation Institute (MII) funded by the Office of the Secretary of Defense and is part of the Manufacturing USA® network.

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