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Home › Projects › Autonomous Robotic Iterative Forging Phase 2

Autonomous Robotic Iterative Forging Phase 2

Images from OSU demonstration during the follow-on project showing the scaled-up robotic incremental open-die forging system forging hot steel (left) and a resulting demo component with significant plastic deformation/shape change

This Project was selected from the ARM Institute’s 23-01 Technology Project Call that addressed the following topic areas:

  • Automated Robotic Task Planning
  • Multi-Robot, Multi-Human Collaboration, Task Sharing & Task Allocation
  • Safe and Scalable Manufacturing of Energetics
  • Artificial Intelligence (AI) in Robotics for Manufacturing
  • Discovery Workshops and Market Studies

Project Team:

Ohio State University (Principal Investigator), CapSen Robotics, Yaskawa, and Warner Robbins Air Force Base

Topic Areas Addressed:

Artificial Intelligence (AI) in Robotics for Manufacturing

Description: 

This project builds on the outputs from the previously funded ARM Institute Autonomous Robotic Metal Forming project. There is a growing need for small volume, high mix manufacturing, such as in cases of manufacturing replacement components for aging systems or personalized medical implants. However, there is a limited supply chain for one-off components, and complex components require expensive machining and/or tooling and dies. This project seeks to drastically accelerate the productivity of the robotic system created in phase one of this project by:

  • reducing the time required to position the component on the lower die
  • removing the need for pauses during pressing to relieve forces and torques
  • allowing for larger amounts of deformation to be taken on each iteration
  • reducing the number of images needed for component geometry reconstruction
  • reducing the time to heat material to forging temperatures
  • reducing the amount of deformation needed to transform the initial geometry to the final geometry
  • reducing the frequency of component imaging.

Access our most recent Project Highlight here

Project Type

Technology

Artificial Intelligence

Autonomy

Year Completed

2024

Project Team

CapSen Robotics

Yaskawa Robotics

Warner Robbins Air Force Base

Principle Investigator

Ohio State University

ARM Institute

The ARM Institute is a Manufacturing Innovation Institute (MII) funded by the Office of the Secretary of Defense and is part of the Manufacturing USA® network.

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